Electro Pedal Steel Build

For people who build steel guitars

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Jacobus De Bruyn
Posts: 25
Joined: 4 Oct 2022 10:18 am
Location: NSW, Australia

Electro Pedal Steel Build

Post by Jacobus De Bruyn »

Hi All
I thought I will send you some pictures of my newly build Electro Pedal steel.
As a C6 Lap Steel player I decided to build another Lap Steel that I can set on E9. As I completed the Lap Steel, I found that E9 work more on a Pedal Steel, so I converted it to a Pedal Steel with a twist.
This steel does not have pulling rods. I use servo motors to pull the strings to its desire positions. The Pedals at the bottom I use WIFI communication to the main controller in the guitar.
The guitar work surprisingly well with the setup I have.
So, what can the guitar do - I can change from E9 to C6 with the flick if a switch. I can initialize the guitar as Standard E9 or Universal or Nashville or Extended or whatever setup I require by uploading the existing code I completed or creating a new..
Currently the guitar is setup with Pedal A, B and C. If I use C6 them 3 Pedals become the traditional 1, 2 and 3. The plan is to add another 3 pedals. It also has knee levers Left & Right
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Last edited by Jacobus De Bruyn on 25 Apr 2023 3:38 pm, edited 1 time in total.
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Gary Watkins
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Location: Bristol, VA

Re: Electro Pedal Steel Build

Post by Gary Watkins »

Jacobus De Bruyn wrote:Hi All
I thought I will send you some pictures of my newly build Electro Pedal steel.
As a C6 Lap Steel player I decided to build another Lap Steel that I can set on E9. As I completed the Lap Steel, I found that E9 work more on a Pedal Steel, so I converted it to a Pedal Steel with a twist.
This steel does not have pulling rods. I use servo motors to pull the strings to its desire positions. The Pedals at the bottom I use WIFI communication to the main controller in the guitar.
The guitar work surprisingly well with the setup I have.
So, what can the guitar do - I can change from E9 to C6 with the flick if a switch. I can initialize the guitar as Standard E9 or Universal or Nashville or Extended or whatever setup I require by uploading the existing code I completed or creating a new..
Currently the guitar is setup with Pedal A, B and C. If I use C6 them 3 Pedals become the traditional 1, 2 and 3. The plan is to add another 3 pedals. It also has knee levers Left & Right
Image .
Image

If possible, please post a video and sound clip of your steel in action. GREAT!!!
If you succeed in cheating someone, don't think that the person is a fool. It's just that the person trusted you far more than you deserved.
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Jacobus De Bruyn
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Joined: 4 Oct 2022 10:18 am
Location: NSW, Australia

Post by Jacobus De Bruyn »

I don't know if I can upload Videos.
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Gary Watkins
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Joined: 14 May 2004 12:01 am
Location: Bristol, VA

Post by Gary Watkins »

Jacobus De Bruyn wrote:I don't know if I can upload Videos.
PM sent
If you succeed in cheating someone, don't think that the person is a fool. It's just that the person trusted you far more than you deserved.
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Jacobus De Bruyn
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Joined: 4 Oct 2022 10:18 am
Location: NSW, Australia

Strings

Post by Jacobus De Bruyn »

I have a question. With my Electro Steel I found that the normal strings over the counter keeps stretching. Every time I start playing I have to readjust. The strain is more as I change between Tunings, some strings need to stretch a full octave. What make strings will be a better string for Pedal strings. Do anybody have the same issue?
John Hyland
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Location: South Australia

Post by John Hyland »

You have a few points to deal with.
All strings need to settle in but usually 4 or 6 tugs on the string will do it.
Also I think you are over optimistic to expect an octave change.
Nothing special about PSG guitar strings. I just use d’Addario singles.
Regarding the reset after each session I am wondering if you are getting movement in the actual structure of the steel.
Other wise an interesting project a would like to hear more on how responsive it is and the feel in comparison to a mechanical system.
Also it looks great.
Where in NSW are you.?
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Jacobus De Bruyn
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Joined: 4 Oct 2022 10:18 am
Location: NSW, Australia

Electro Pedal Steel Build

Post by Jacobus De Bruyn »

The strings seems to settle now. Thanks for your post.
I am in the Newcastle area NSW.
I previously tried to upload videos with no success, but to change from E9 to C6 one of the strings need to jump a octave and survive every change, fingers cross.
Paul Strojan
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Post by Paul Strojan »

Could you control the servos to pull to a certain string tension rather than by distance? That should solve the issue with string stretching and cabinet drop.
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Jacobus De Bruyn
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Location: NSW, Australia

Post by Jacobus De Bruyn »

My design at present is to pull the strings by measuring the degree of the servo arm. The accuracy is very good. After I tune the guitar on E9, that values become the constant of all the movements. When I switch from E9 to C6 it then also use the default values as a reference to change the tensions to C6.

To use tension to pull the strings is a great idea and I will make a test mock-up to see how accurate it is. I can install a strain gauge on the pulling arm and measure the spring tension that way.

I am however in the process to test a frequency reader that can re-adjust on the run. It can also be used to adjust real frequency during tuning. The counter will read the frequency directly from the pick-up which mean it will be 100% accurate. It will also have a warning LED to tell if a string is outside or near set values.
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Jacobus De Bruyn
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Location: NSW, Australia

Post by Jacobus De Bruyn »

Hi all. Its a long time since I posted my first introduction of my Electro-Steel guitar build. I progressed up to the point where I can now play in E9 for the first time ever with my Electro-steel. Up to now I only played a Lap steel in C6. As lots have asked me to send a video of me playing, I attached a short video clip with the guitar. Its not the best clip as its not edited, and I am still learning. So since the last post I made some upgrades which includes new pedals. The pedals are used as A, B, C, D and E in setting one. Then on setting 2 the pedals are F, A, B, C and D. On setting 3 the tunings change from E9 to C6 and in this setting the pedals are used as traditional 1, 2, 3, 4 and 5. The changes between settings are done by one toggle switch. I also changed the feeling of the pedals so to get the feeling of a mechanical steel pedals. I also changed the knee levers to another design as can be seen on the pictures. I am really happy with the guitar so far as it performs as expected. There are however still future modifications that I will do, but for now I will concentrate to master the playing.
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Larry Dering
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Post by Larry Dering »

I don't see the sound demo link? Did you forget it? The build looks cool and complicated for the electronics. It would be a problem for the average player to make any repairs as opposed to a mechanical system. I applaud your efforts to refine and make a working prototype.
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Jacobus De Bruyn
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Location: NSW, Australia

Post by Jacobus De Bruyn »

Hi thanks for your mail. To be honest, I think it’s not that complicated. Most appliances we use daily are more complicated. When I build another, the servos will be plug and play should you need to replace one for some reason. Other than that the program code, will be the complicated side of the guitar that never needs to change once commissioned. I designed it such that it is easy to adjust and operate. The initial setup is the same as any guitar. After that the rest of the adjustments are done in the code via a keypad. With the code, the sky is the limit. I don’ know how or where to upload a video, but will check how to.
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Jacobus De Bruyn
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Location: NSW, Australia

Post by Jacobus De Bruyn »

Below a Link to a video I made. I will add more videos tomorrow.
https://youtu.be/Mfjc81kSHdI
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Jacobus De Bruyn
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Joined: 4 Oct 2022 10:18 am
Location: NSW, Australia

Post by Jacobus De Bruyn »

Another video shortcut. Sorry for the quality, it's only to show the operation of the guitar.
https://youtu.be/__O_YAn24Z8
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Jacobus De Bruyn
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Joined: 4 Oct 2022 10:18 am
Location: NSW, Australia

Coil winding

Post by Jacobus De Bruyn »

I completed my first Electro-Steel-Guitar and decided to build my next with a few upgrades to the existing. To align with Paul's suggestion and to test a new concept I decided to trial a concept to wind a pick-up individually as in the picture.
I tested 2 coils on 2 strings and the sound was great, hopefully it will be that way having 10 coils.
Did anybody tried this before? Any great ideas, how it can be used, any suggestions?

If all works out I will be used for the following:
Take the inputs of the 10 coils, take it through a multi mixer module where I can fine-tune the individual string volumes.
Keep the volume up as long as possible if needed.
Use the individual inputs to auto-tune the strings, or to monitor the string tension in Hertz.

Also my new guitar will have the following upgrades:
Be able to be re-handed easily between left- and right-handed.
Be able to change from E9 to C6 or any other tuning by a button press. ( this was tested and working on my first guitar)
All the other features on my first build will be on the second build as well.

Image
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Tim Toberer
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Post by Tim Toberer »

I am very impressed with your guitar, nice job! I am kind of a luddite when it comes to most things, but I highly respect what you are doing. I think it is important for people to think outside the box. You are opening up a whole world of possibilities with this thing. Keep it up!
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Jacobus De Bruyn
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Joined: 4 Oct 2022 10:18 am
Location: NSW, Australia

Guitar boddy

Post by Jacobus De Bruyn »

Hi Again. For you guitar builders, I need help with my design. My first Steel guitar body I build with a wooden frame with an 8mm aluminium plate on the top.
What would be the best sound transfer. A wooden body with aluminium top or an aluminium all over body. or any other suggestion.
If I use an aluminium on top, how thick?

Also where can I find Steel Guitar Designs?

Regards
JDB
Last edited by Jacobus De Bruyn on 10 Aug 2023 7:38 am, edited 2 times in total.
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Jacobus De Bruyn
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Joined: 4 Oct 2022 10:18 am
Location: NSW, Australia

Electro Steel Guitar

Post by Jacobus De Bruyn »

Thanks Tim I like to think outside the box. Live become boring if you keep the usual.
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Jacobus De Bruyn
Posts: 25
Joined: 4 Oct 2022 10:18 am
Location: NSW, Australia

Electro Pedal Steel

Post by Jacobus De Bruyn »

Hi all, its a long time since I first posted my Electro Steel Guitar build.
Well I am still loving the guitar and play it as often as I have time to do so.
However I'm in the process to build my second Electro Steel and wonder if you older and younger steel players have suggestions of how I can better on the first, or just add something that will make it better.
As I used servo motors to control the strings on my first guitar, one of my upgrades will be to use stepper motors this time as the servo motors are somewhat noisy, not that hard but still (I did not cater enough space for sound-proving in my first build).
One if the suggestions I was asked to investigate was to use an Pitch Changer to do the string sound up or down instead of actually pulling the string to change pitch. After a couple of trial and error circuits that suggestion for now will not work as the sound are not perfect if you do the frequency electronically. Unless if somebody have a proper circuit to try out?
Other than that any suggestions could potentially ending up in my second Electro Steel Guitar.
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