For Mike Calloway ---Old Marlen Parts

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CB Blackwell
Posts: 93
Joined: 17 Oct 2005 12:01 am
Location: South Carolina, USA

For Mike Calloway ---Old Marlen Parts

Post by CB Blackwell »

I understand you have old Marlen parts. Looking for bell cranks for 5\16th aluminum cross shafts, pull-release type.
Thanks,
CB
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Ned McIntosh
Posts: 801
Joined: 4 Oct 2008 7:09 am
Location: New South Wales, Australia

Post by Ned McIntosh »

CB,

I emailed Mike re the same parts and he has none of the old pull-release style, he basically built the all-pull Marlens which came after the pull-release models. These won't work on pull-release Marlens. Forum member Jim Flynn may have some (he mills them up he he needs them), or you could just get the dimensions and have a machine-shop mill up some blanks and drill the holes yourself.

I have a Marlen with the old single-sided pull-release bellcranks and I wanted to make them double-sided so the rods could run through them in straight lines to the fingers, rather than bending to go around other bellcranks. This results in a tidier underside and aids setting up and tuning stability.

I modified them by rivetting a plate to the side and drilling the holes to match the existing ones. Hand-filing the ends to the rounded shape resulted in bellcranks through which multiple rods can run in a straight line. Since I used thinner rods, I also had to make up rod-clamps, rod-guides and stop-collars sized for the thinner rod.

Below is a shot of a partially-modified bellcrank with a brass rod-clamp (threaded 8-32) and a white Delrin rod-guide, as well as an aluminium stop-collar to suit my locally-sourced 2.4mm stainless-steel rods.

The plate rivetted to the bellcrank has yet to be filed to the rounded shape at the ends. The finger-spacing on the Marlen pull-release is 0.35", so the bellcranks need to be no thicker than this. (Mine are a few thou thinner.)

I used AN426 countersunk aircraft rivets, diagonally arranged at the 5/16" hole for the cross-shaft. These are set in countersunk holes so they are flush with the bellcrank's surface and don't add thickness.

Image

I can measure up the bellcranks and let you know the dimensions if you decide to get some made.
The steel guitar is a hard mistress. She will obsess you, bemuse and bewitch you. She will dash your hopes on what seems to be whim, only to tease you into renewing the relationship once more so she can do it to you all over again...and yet, if you somehow manage to touch her in that certain magic way, she will yield up a sound which has so much soul, raw emotion and heartfelt depth to it that she will pierce you to the very core of your being.
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